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  • The Cost of Quality: Defining the Value of Enterprise Quality Management

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QSYS Professional

A robust software solution for integrated, end-to-end Production Quality.

Professional provides an easy-to-use, integrated framework for quality assurance and quality control. It integrates with your organization’s ERP and other production systems to provide an exceptionally powerful quality control solution. The system fully supports Deming Cycle processes, fostering continuous improvement across the organization.

 

QSYS Professional leverages IBS’s 25 years of experience providing quality management software solutions for companies across the industry spectrum. QSYS Professional is used by some of the world’s most respected companies—not as a peripheral “add-on” solution, but at the very core of their shop floor production quality control processes.

 

QSYS Professional offers a unique combination of benefits:

End-to-End Framework

A truly, end-to-end solution, QSYS Professional strengthens relationships and quality assurance software processes at every link in the supply chain, from supplier selection to customer satisfaction. QSYS is used by the multiple facilities and suppliers of some of the largest manufacturers in the world.

 

Flexible and Scalable

Designed to meet the needs of companies in diverse industries, QSYS Professional can be customized to meet specific corporate requirements. It supports organizations of any size—from single locations to large, multi-national corporations. Centralized directories and database enable rapid deployment and easy expansion.

 

Traceability

The system supports traceability using unique product labeling, allowing users to quickly identify potentially defective products and parts at any time in the product life cycle. This way, users can resolve potentially serious issues before they become major customer problems with quality control in manufacturing.

 

A Modular, Quality Management System

QSYS Professional modules integrate with each other to create a seamless production quality management environment that meets your specific requirements. QSYS Professional functionality includes:

 

 

Advanced Product Quality Planning (APQP)

Provides an integrated, enterprise-wide framework and systematic methodology for product quality planning that allows early detection and avoidance of potential product and process failure modes. Includes a variety of integrated tools for tracking, managing and reporting on all related time lines, tasks and assignments with clear, easy-to-use displays. Users can maintain a comprehensive audit trail of changes. The APQP module provides the needed support for FMEA planning in accordance with the ISO/TS 16949:2002 standard.

Inspection Plan Management (IPM)

Provides a centralized, integrated foundation for complex inspection processes to guarantee product and process quality, while reducing cost and time-to-market. QSYS IPM streamlines creation of plans for First Article Inspection, In-Process SPC and Incoming/Outgoing Goods Control. Users can define all inspection criteria for quality-related activities and easily create a variety of part-related, part-independent and family/group inspection plans. The system facilitates Gage R & R, and inspections will not continue with an out-of-calibration gage. The software links to your ERP system to automate the process of creating inspection orders and updating warehouse management systems. Users can maintain a comprehensive audit trail of changes.

In-Process Inspection and Statistical Process Control (SPC)

Optimize your production process with real-time defect identification and documentation for production runs of any size. The system simplifies data collection from a number of sources. The SPC module uses quality control charts to identify whether factors impacting production are systemic or coincidental, enhancing your ability to respond rapidly and appropriately. User-friendly screens and direct linkage to gages help minimize errors and reduce inspection time and cost. The software features a bar code scanner and touch screen monitor support for users on the shop floor.

Incoming Goods/Outgoing Goods Control (IG/OG)

The IG/OG module supports automated quality monitoring, enabling you to control the cost and quality of incoming and outgoing goods at all times, under all operating conditions. Integrated online measurements and data acquisition streamline the flow of inspection information. Results of inspections can be easily exported into your ERP system. Extensive evaluation and analysis tools provide a detailed view of results and facilitate rapid, informed decisions. User-friendly screens and direct linkage to gages helps minimize errors and reduce inspection time and cost.

Concern and Complaint Management (CCM)

Concern and Complaint Management (CCM)

The CCM module simplifies the process of capturing and categorizing internal and external complaint data, helping you identify, prioritize and correct product and process deficiencies faster and more effectively. Comprehensive tracking, evaluation, analysis, and reporting capabilities provide the actionable information needed to drive continuous improvement in quality and productivity. Customer service representatives can access this easy-to-use system to enter complaints, driving process and product improvements.